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- HOME | www.turkmine.com
Turnkey mineral processing plants for gravity separation, flotation and hydrometallurgy. Manufacturer of shaking tables, jigs and centrifugal concentrators. 1/18 Integrated Solutions from Ore to Final Metal For maximum efficiency and sustainable profitability in your mining projects, proper process design is critical. We deliver beneficiation, leaching, hydrometallurgy and refining processes under one integrated system, transforming your ore into final products with the highest recovery rates. Visit our page to explore the complete process flow, discover the technologies used, and find tailored solutions for your facility. 👉 Discover Ore Beneficiation Systems Engineering & Services Mining Machinery Design & Manufacturing Steel Structures & Industrial Construction Systems Machinery Installation & Commissioning Mineral Processing Engineering & Plant Design Mineral Analysis & Process Optimization You can review our page by clicking the relevant link to access comprehensive and technical details about our engineering and industrial services portfolio. 👉 Discover Our Engineering and Industrial Services Turnkey Ore Beneficiation and Mineral Processing Plants in Mining With our expert engineering team, we establish high-efficiency, sustainable plants that comply with international standards across a wide range of minerals, primarily gold, iron, copper, and industrial minerals. From process design to equipment supply and commissioning, we manage all stages under one roof, ensuring maximum recovery and minimum operating costs. 👉 Ore Beneficiation and Mineral Processing Plants
- Magnetic Separation Beneficiation | www.turkmine.com
Magnetic beneficiation plant; provides environmentally friendly and low-cost modern process solutions that enable high-efficiency separation of iron ore and magnetic minerals. Magnetic Separation Beneficiation Plant Magnetic separation beneficiation plants are high-efficiency process facilities that enable the separation of valuable magnetic minerals within the ore from gangue minerals by means of differences in magnetic properties. They are effectively used in the beneficiation of iron ore primarily, as well as chromium, magnetite, hematite, and various industrial minerals. Our plants, designed with a modern engineering approach, are engineered with the objective of maximum recovery and low operating cost. Process Flow Sheet Magnetic beneficiation plants have an integrated and optimized process flow: 1. Ore Feeding and Crushing Run-of-mine ore is fed to the crushing unit in order to be reduced to the appropriate particle size. 2. Grinding The ore is ground to the target particle size in order to ensure mineral liberation. 3. Classification The ground material is separated according to particle size, and the appropriate fraction for magnetic separation is prepared. 4. Magnetic Separation This is the main process step of the plant. Under the effect of a magnetic field: Magnetic minerals (for example, magnetite) adhere to the surface of the magnetic drum. Non-magnetic gangue minerals are removed from the system. Depending on the technology used, systems can be designed as: Low Intensity Magnetic Separation (LIMS) High Intensity Magnetic Separation (HIMS) Wet or Dry Magnetic Separation 5. Concentrate Thickening and Filtration The concentrate obtained is generally in slurry form. The solids ratio is increased with a thickener. The moisture content is reduced with a filter press or vacuum filter. The final product is made ready for shipment. 6. Tailings Management The non-magnetic residual material is directed to: A tailings storage facility A backfilling system All processes are designed in compliance with environmental regulations. Advantages of Magnetic Beneficiation Plants ✔ Does not require chemical reagents ✔ Low operating cost ✔ Environmentally friendly process ✔ Possibility of continuous and automatic operation ✔ Design suitable for high capacity ✔ Low energy consumption In Which Ores Is It Used? Iron ore (magnetite, hematite) Chromium ore Manganese ore Titanium minerals Industrial minerals Parameters Considered in Plant Design Magnetic susceptibility of the ore Particle size distribution Feed capacity (tons/hour) Degree of liberation Moisture content Target concentrate grade With proper engineering calculations and pilot-scale test studies, maximum metal recovery and optimum product quality are achieved. Conclusion Magnetic separation beneficiation plants are a highly efficient and sustainable solution, especially for the economic evaluation of iron ore and magnetic minerals. A properly engineered plant provides high recovery rates, low operating costs, and a fast return on investment.
- Electrostatic Beneficiation Plant | www.turkmine.com
High-efficiency electrostatic beneficiation plants for conductive and non-conductive mineral separation with low cost and eco-friendly technology. Electrostatic Beneficiation Plant High-Efficiency and Environmentally Friendly Mineral Separation Technology Electrostatic beneficiation plants are advanced technology systems that provide physical separation by utilizing differences in the electrical conductivity and surface charge properties of minerals. They offer high efficiency, low operating costs, and environmentally friendly process advantages, especially in the separation of conductive and non-conductive minerals. They can be used as an alternative or complementary solution to flotation and magnetic separation systems. How Does the Process Work? 1 Ore Preparation Run-of-mine ore is reduced to the appropriate particle size using primary and secondary crushers. The objective is to ensure mineral liberation. 2 Grinding and Screening The material is brought to the particle size suitable for electrostatic separation. Maximum performance is achieved with fine and dry materials. Optimal distribution is ensured through precise screening. 3 Drying (Critical Stage) Electrostatic separation takes place in a dry environment. Since moisture content directly affects separation efficiency, the material is dried to a low moisture level. 4 Electrostatic Separation This is the heart of the process. Conductive minerals rapidly lose their charge and follow a different trajectory. Non-conductive minerals are directed to a separate collection zone under the influence of the electrostatic field. Thanks to this physical difference, high-purity separation is achieved. 5 Product Management The separated products: Concentrate (valuable mineral) Middling (intermediate product) Tailings (waste material) are directed to separate lines. The middling product can be re-fed into the process to increase recovery rates. System Types Used High-voltage drum-type separators Plate-type electrostatic separators Triboelectric separation systems The most suitable system configuration is designed according to project requirements. Which Minerals Is It Used For? Rutile and ilmenite Zircon Feldspar – Quartz separation Tin ore Rare earth minerals Industrial minerals Advantages of Electrostatic Beneficiation ✔ No chemical reagents required ✔ Low operating cost ✔ Environmentally friendly technology ✔ High efficiency in fine materials ✔ Effective solution for non-magnetic minerals ✔ Low energy consumption Critical Parameters in Plant Design Particle size distribution Moisture content Mineral conductivity difference Feed capacity (tons/hour) Applied high voltage level Ambient temperature and humidity control The optimum voltage level and maximum separation efficiency are determined through pilot test studies. Why Our Electrostatic Beneficiation Solutions? Project-specific engineering design High recovery rates Short return on investment period Modular and scalable system structure After-sales technical support
- Hydrometallurgy Systems | www.turkmine.com
Hydrometallurgy systems including leaching, SX-EW and electrowinning for high metal recovery, low operating cost and reliable industrial performance. HYDROMETALLURGY SYSTEMS "Scientific Process Design – High Recovery – Industrial Reliability" WHAT IS HYDROMETALLURGY? Hydrometallurgy is an extractive metallurgy method based on the dissolution, purification, and recovery of metals using aqueous solutions. The process involves the controlled chemical leaching of ores, concentrates, or industrial wastes, followed by the selective separation and recovery of the target metal. Application Areas: Copper (Cu), Gold (Au), Silver (Ag), Zinc (Zn), Nickel (Ni), Cobalt (Co), Rare Earth Elements (REE), industrial waste and slag recovery. HYDROMETALLURGICAL PROCESS STAGES 1. Leaching Dissolution of the ore using an appropriate reagent under controlled chemical conditions. Types of leaching: • Acid leaching (H₂SO₄, HCl, etc.) • Alkaline leaching (NaOH, etc.) • Cyanide leaching (for Au/Ag) • Pressure leaching (Autoclave) • Heap leaching • Agitated tank leaching Design parameters: • % solids • pH • Eh (redox potential) • Temperature • Agitation intensity • Reagent consumption 2. Solid–Liquid Separation After leaching, the pregnant solution must be separated from the solid residue. Equipment: • Thickeners • Filter press • Vacuum filters • CCD (Counter Current Decantation) systems 3. Solution Purification Removal of undesired ions to improve metal selectivity and product purity. Methods: • Precipitation • Solvent Extraction (SX) • Ion exchange resins • Activated carbon adsorption 4. Metal Recovery Final recovery of the dissolved metal from solution. Main methods: • Electrowinning • Cementation • Crystallization • Gas reduction ADVANTAGES OF HYDROMETALLURGY • Low temperature operation compared to pyrometallurgy • Reduced energy consumption • Lower atmospheric emissions • Economic treatment of low-grade ores • Suitable for waste and secondary resource recovery • Modular and scalable plant design INDUSTRIAL DESIGN CRITERIA • Mass and energy balance calculations • Reagent consumption optimization • Corrosion-resistant material selection • Process instrumentation (pH, ORP, flow rate, density) • Environmental compliance • Neutralization and effluent treatment systems
- ENGINEERING & SERVICES | www.turkmine.com
Engineering, mineral processing, steel structures and turnkey industrial plant solutions with academic-supported process development. ENGINEERING & SERVICES We provide engineering, design, manufacturing, and implementation services in mining, steel structures, and industrial facilities. Within a scientific framework, process development and analytical studies are carried out in academic collaboration with Dokuz Eylül University. Process & Mining Engineering Mineralogical analysis and process evaluation Resource estimation and technical feasibility studies Pilot and industrial-scale testing Turnkey mineral processing plant projects Engineering & Planning 2D / 3D machine and plant design Steel structure and construction projects Plant layout planning Topographic modeling and cut–fill calculations Manufacturing & Implementation Machinery and equipment manufacturing Platform and steel fabrication Piping and mechanical installation services Electrical panel manufacturing and automation systems Testing and commissioning services Turnkey Solutions All project stages — from engineering and manufacturing to installation and commissioning — are executed under an integrated project management system.
- ORE BENEFICIATION SYSTEMS | www.turkmine.com
Integrated ore beneficiation and metal recovery solutions. Maximize efficiency, recovery rates and sustainable mining performance. ENRICHMENT AND METAL RECOVERY SYSTEMS Transforming your mining investments into real value requires not only extraction but also proper process design and high-efficiency beneficiation technologies. We analyze the physical and chemical properties of your ore to design and implement the most suitable enrichment and metal recovery solutions. Our goal is maximum recovery, minimal losses, and sustainable operating costs. We provide integrated solutions including: Gravity Separation Systems Flotation Systems Magnetic Separation Systems Electrostatic Separation Systems Hydrometallurgical Processes Integrated Metal Recovery Systems Each project is specifically designed according to ore type and site conditions to achieve optimal performance. ENRICHMENT AND METAL RECOVERY SYSTEMS What is Gravity Separation? How Does It Separate Gold and Valuable Minerals? What is Magnetic Separation? How Are Minerals Separated by Magnetism? What is Hydrometallurgy? How Are Metals Extracted in Solution? What is Flotation? How Are Minerals Separated by Froth? What is Electrostatic Separation? How Are Minerals Separated by Electricity? What Are Metal Recovery Systems? The Journey from Ore to Pure Metal
- PRODUCTS | www.turkmine.com
Ürünler Güvenilir, Verimli ve Endüstriyel Çözümler Madencilik ve mineral işleme sektörüne yönelik geliştirdiğimiz ürünler; yüksek performans, uzun ömür ve maksimum verimlilik prensibiyle tasarlanmaktadır. Her bir sistemimiz, zorlu saha koşullarında kesintisiz çalışacak şekilde mühendislik hesapları ve saha deneyimi ile üretilir. Proses optimizasyonunu artıran, işletme maliyetlerini düşüren ve sürdürülebilir üretimi destekleyen çözümler sunuyoruz. Değirmen Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Zenginleşirme Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Yıkama Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Kil Açıcı Sistemler 👉 Detaylar için tıklayın. Ayrıntılar Besleyici Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Kırma Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Susuzlandırma Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Karıştırıcı Sistemeler 👉 Detaylar için tıklayın. Ayrıntılar Eleme Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Taşıma Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Silo Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Yıkama Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar
- PRODUCTS | www.turkmine.com
Ürünler Güvenilir, Verimli ve Endüstriyel Çözümler Madencilik ve mineral işleme sektörüne yönelik geliştirdiğimiz ürünler; yüksek performans, uzun ömür ve maksimum verimlilik prensibiyle tasarlanmaktadır. Her bir sistemimiz, zorlu saha koşullarında kesintisiz çalışacak şekilde mühendislik hesapları ve saha deneyimi ile üretilir. Proses optimizasyonunu artıran, işletme maliyetlerini düşüren ve sürdürülebilir üretimi destekleyen çözümler sunuyoruz. Sallantılı Masa Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Svp Konsantratör 👉 Detaylar için tıklayın. Ayrıntılar Gold Cube Konsantratör 👉 Detaylar için tıklayın. Ayrıntılar Hidrosizer Sınıflandırıcı 👉 Detaylar için tıklayın. Ayrıntılar Öğütme Değirmenleri 👉 Detaylar için tıklayın. Ayrıntılar Taşıma Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Santifruj Konsantratör 👉 Detaylar için tıklayın. Ayrıntılar Jig Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Gold Dredge 👉 Detaylar için tıklayın. Ayrıntılar Selül Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Eleme Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Taşıma Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Spiral Konsantratör 👉 Detaylar için tıklayın. Ayrıntılar Spiral Wheel Konsantartör 👉 Detaylar için tıklayın. Ayrıntılar Sluice Box Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Manyetik Seperatörler 👉 Detaylar için tıklayın. Ayrıntılar Besleyici Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar Taşıma Sistemleri 👉 Detaylar için tıklayın. Ayrıntılar
- Vision - Mission - Our Values | www.turkmine.com
Our Vision To become a globally recognized technology and system provider in the fields of mining, mineral processing, and industrial plant engineering by developing innovative, sustainable, and high-efficiency-based solutions. To design facilities with high energy efficiency, minimized environmental impact, and full compliance with international technical standards (ISO, DIN, ANSI, etc.) by integrating R&D, digital engineering applications, and process optimization approaches. To position ourselves not merely as a machinery manufacturer, but as an end-to-end engineering solution partner, and to adopt technical excellence, sustainability, and long-term performance criteria as fundamental principles in every project we undertake. Our Mission To conduct feasibility studies, process design, mechanical design, manufacturing, installation, and commissioning processes based on scientific methods, engineering calculations, and field data, within an integrated project management approach. To develop technically optimized plant solutions with high return on investment and secured operational continuity by taking into consideration our clients’ ore characteristics, capacity targets, and economic parameters. To integrate quality control, occupational health and safety, and environmental management principles into all processes, and to deliver long-lasting systems with low operating costs and optimized maintenance performance. To continuously enhance our sectoral expertise, establish strong integration between innovative manufacturing techniques and engineering disciplines, and build long-term, trust-based partnerships with our clients. Our Values Scientific and Technical Approach We execute all our projects in accordance with engineering calculations, field data, and international standards, and we base our work on technical accuracy and measurable performance criteria. Quality and Reliability We implement systematic quality control at every stage of design, manufacturing, and installation processes, and develop long-lasting, durable systems with high operational safety. Sustainability We place energy efficiency, resource optimization, and the reduction of environmental impacts at the center of all our projects, and produce sustainable engineering solutions. Transparency and Ethical Responsibility We act with open communication, strict adherence to contractual discipline, and full compliance with professional ethical standards in all our business processes. Customer Focus We analyze each project in line with technical requirements, economic objectives, and operational conditions, and provide optimized and customized solutions. Continuous Development and Innovation We closely follow technological advancements and continuously improve our knowledge base through R&D activities, digital engineering applications, and process improvement efforts. Occupational Health and Safety We recognize occupational safety standards as a primary criterion at all stages of design and field implementation, and consider creating safe and controlled working environments as a fundamental responsibility.
- Flotation Systems | www.turkmine.com
Engineering-based flotation systems for metallic ores, industrial minerals, and coal. High recovery, optimized circuits, turnkey solutions. FLOTATION SYSTEMS High Efficiency – Maximum Recovery – Engineering Assurance Flotation is one of the most preferred methods in ore beneficiation. Through flotation, economically viable and high-grade concentrates can be produced from ores ground to the required particle size. The flotation process is one of the most critical separation methods that directly determines the value of the ore in mineral processing plants. A poorly designed flotation circuit results in low metal recovery, high reagent consumption, increased energy costs, and unstable process performance. To achieve more efficient results in flotation beneficiation, the process must be properly designed based on engineering principles. Our company provides flotation systems on an engineering-based and performance-guaranteed basis, from laboratory testing and pilot studies to process design and turnkey plant installation. FLOTATION MACHINES Mechanical Flotation Machines Pneumatic Flotation Machines Flotation Columns APPLICATIONS OF FLOTATION IN MINING Metallic Ore – Industrial Minerals – Coal Flotation Applications METALLIC ORE FLOTATION In the flotation beneficiation of sulfide and oxide metallic ores (Copper, lead, zinc, nickel, molybdenum, gold, etc.), optimal process design and circuit configuration are essential for selectivity and metal recovery. Our Core Engineering Approach ✔ Ore characterization studies (Mineralogical analysis and liberation degree) ✔ Reagent regime optimization ✔ Staged (Rougher – Scavenger – Cleaner) circuit design Our Objectives • Maximum metal recovery • High-grade concentrate production • Reduced reagent and energy consumption • Stable and sustainable process performance INDUSTRIAL MINERAL FLOTATION The flotation of feldspar, quartz, calcite, talc, barite, and similar industrial minerals requires identification of key process variables and development of appropriate solutions according to beneficiation quality criteria. Application Areas • Ceramic and glass industry raw materials • Paint and filler minerals • Chemical industry inputs Our Engineering Priorities ✔ Removal of iron and color-causing minerals ✔ Reagent combinations that enhance selectivity ✔ Low impurity levels ✔ Compliance with final product quality standards Since product quality is often more critical than tonnage in industrial minerals, circuit design is carried out based on quality optimization principles. COAL FLOTATION Flotation is indispensable for fine coal recovery and ash reduction. Especially for fractions below 0.5 mm, efficient separation is only possible with proper flotation engineering. Technical Objectives ✔ Low ash content ✔ High combustible matter recovery ✔ Froth stability control ✔ Minimization of water and reagent consumption WHY US? ✔ Turnkey solutions from feasibility to commissioning ✔ Process engineering-focused design ✔ Laboratory and pilot testing infrastructure ✔ Capacity and efficiency upgrades in existing plants ✔ Measurable performance improvement CONCLUSION Flotation systems are not only about equipment selection but represent a comprehensive engineering discipline ranging from mineralogical analysis to reagent chemistry. A properly designed flotation circuit shortens return on investment, reduces operating costs, and permanently improves plant performance. ENGINEERING SERVICES Within our engineering services company, we offer a wide range of services to clients worldwide. From construction and commissioning services to project management and workforce support, we have the expertise and experience to manage all types of projects. Our team of skilled professionals ensures that every project is completed to the highest standards of quality, safety, and efficiency.
